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Four-layer film system structure to enhance tool cutting force

Cutting Tool Coating SolutionsCutting tool coating solution

TypeDescriptionDurometer
(HV)
Thickness
(μm)
Antioxidant temperature
(℃)
Coefficient of frictionColorApplication
TNTiN20001.0~3.06000.25GoldGeneral steel processing of taps
TiCNTiCN38001.0~3.04500.2GlayStainless steel and normal steel material processing of taps
TiAlNTiAlN30001.0~3.08000.4Dark PurpleGeneral mold steel cutting processing
AMAlTi-based33001.5~3.09000.4Dark GrayHRC≤40 mold steel, stainless steel cutting processing
ASMAlTiSi-based35001.5~3.010000.35Dark GrayHRC≤45 mold steel, stainless steel cutting processing
HMTiSi-based38001.0~3.011000.3Bronze Stainless steel, mold steel, titanium alloy cutting processing
HMATiSi-based42001.5~3.011000.3Bronze Titanium alloy, powder metallurgy steel, HRC30~55 mold steel processing
CVTiAlSi-based35004~610000.3GoldImitation CVD coating for turning inserts
APSAlCr-based35001.5~3.011000.3Dark GrayHRC ≥ 40 mold steel cutting processing, stainless steel processing
AGAlCr-based35000.5~110000.3Dark GrayStainless steel highlighting, high-gloss processing of special high-gloss
AMSTiAlCr-based36001.0~5.010000.3Dark GrayHobbing, gear shaping cutters for various conditions, milling cutters, inserts HRC ≤ 50 mold steel, cast iron, etc.
AMTAlCr-based40001.0~3.010000.3Dark GrayHigh-speed dry cutting of hobbing and gear shaping tools
AMLAlTi-based30001.0~5.010000.4BlackHRC≤45 mold steel, stainless steel cutting processing
AMRAlTiSi-based35001.0~5.011000.35Bronze For hardened steel above HRC55
AUAlTiSi-based35001.0~5.011000.35Bronze Specialized for PVD coating of stainless steel blades
DXCrAlTi-based32001.0~5.010000.4GlayGeneral purpose for milling and drilling up to HRC55
DAZrN-based30001.0~3.010000.3Light GoldenNon-ferrous metal processing, stainless steel processing, titanium alloy processing, high temperature alloy processing
AMDAlTiSi-based40001.0~3.012000.35Dark GrayHigh-hardness mold steel machining, titanium alloy machining, high-temperature alloy machining
DHCrAlSi-based35001.0~5.011000.35Bronze Stainless steel milling, titanium cutting
DPAlCr-based32001.0~5.010000.3Dark GrayHobbing tools for high-speed dry cutting, carbide tools for machining stainless steel, titanium alloy, mold steel
DTAlCrTiSi-based36000.5~311000.3Bronze 52-65HRC high hardness die steel, deharpenable alloys, wear-resistant materials, tungsten-copper alloys, composite materials
TX-SAlTi-based30001.0~5.06000.35GoldCarbon steel blades up to HRC40 are universal
TiB2TiB230001.0~3.06000.3Greyish whiteNon-ferrous metal processing, plastics processing

High Gloss Arc Tool Coating

Droplet free coating

PVD TiB2 and ZrN Coating

Non-ferrous Metal Processing


Titanium diboride (TiB₂) is a superhard ceramic material with very high hardness (~3400 HV), excellent wear resistance, high temperature resistance (melting point >3000°C) and good chemical compatibility with non-ferrous metals, making it an ideal choice for high-performance coatings in machining of Aluminium, Copper and Magnesium.
Zirconium nitride coatings, with their corrosion resistance and low coefficient of friction, are widely used in non-ferrous metal and wood processing.

剃须刀片-ta-C碳膜

ta-C Coating for Thin Blade Cutters

Thin Blade Cutters Coating


Naxau ta-C carbon film series, film thickness 0.2-0.5μm, hardness 3500-6000HV, coefficient of friction 0.1-0.15, low-temperature immersion film within 200℃, suitable for thin-blade knife tool applications. Skills significantly increase the cutting force without reducing the hardness and finish of the substrate, can be widely used in razor blades, lawn mowers, lint cutters, die cutters and other dry cutting conditions.

In addition, for thin-edged tools with high wear resistance requirements, NanoShield has a series of thick-film metal-ceramic films that can increase life by 2-4 times and reduce the risk of chipping.

CVD刀片涂层

CVD Al2O3 – TiN coating

CVD CNC Turning Insert Coating


Compared with PVD, CVD Al₂O₃ coatings can be deposited up to 6-20 microns or even thicker, with higher wear resistance and better adhesion, and are able to withstand greater cutting forces and harsher cutting environments.
CVD aluminium oxide coated turning inserts are more suitable for rough turning and other scenarios that require higher wear and heat resistance of Cutters.
CVD coated Cutters, mirror surface and edge sharpness can be achieved by second polishing.

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